Isiphelo esiphezulu esichasene nokutyibilika kwenkuni yokuKhanya okuziinkozo kwiVinyl yoMgangatho wokugubungela iiRolo zoThutho loLuntu

Inkcazelo emfutshane:

Umgangatho we-Emery we-PVC ngumgangatho odibeneyo odibanisa i-PVC (i-polyvinyl chloride) i-elastic flooring kunye ne-emery (i-silicon carbide) i-wear-resistant layer. Inika ukuxhathisa okukhethekileyo kokunxiba, iipropathi ezichasene nokutyibilika, kunye nokumelana nomhlwa, kuyenza isetyenziswe ngokuqhelekileyo kwiindawo ezisetyenziswa kakhulu njengemizi-mveliso, izibhedlele kunye nezikolo. Oku kulandelayo yindlela yayo yokuvelisa kunye neenkqubo eziphambili:
I. Ulwakhiwo olusisiseko lwe-Emery PVC yoMgangatho
1. I-Layer-Resistant Layer: I-UV Coating + i-Emery Particles (i-Silicon Carbide).
2. Umaleko wokuhombisa: iPVC Wood Grain / Stone Grain Printed Film.
3. Isiseko sesiseko: iPVC Foam Layer (okanye iDense Substrate).
4. Uluhlu olungezantsi: I-Glass Fiber Reinforcement Layer okanye iCork Soundproofing Pad (Ngokuzikhethela).
II. Inkqubo yeMveliso engundoqo
1. Ukulungiswa kwezinto ezikrwada
-PVC Resin Powder: Main Raw Material, Ibonelela Elasticity kunye Formability.
- I-Plasticizer (i-DOP / DOA): Yandisa ukuguquguquka.
- I-Stabilizer (i-Calcium Zinc / iTyuwa yeNkokeli): Ikhusela ukuchithwa kwe-High-Temperature (i-Calcium Zinc inconywa kwiinketho zokusingqongileyo).
- I-Silicon carbide (i-SiC): Ubungakanani be-Particle 80-200 mesh, ixutywe ngokulinganayo ngokufanelekileyo (ngokuqhelekileyo i-5% -15% ye-layer-resistant layer).
- Ii-Pigments / Additives: Antioxidants, i-flame retardants, njl.

2. ULungiselelo lweLayer eGxisayo
- Inkqubo:

1. Xuba intlaka yePVC, iplasticizer, isilicon carbide, kunye ne-UV resin ibe ludaka.

2. Yenza ifilimu ngokugquma iblade kagqirha okanye ikhalenda, kunye nonyango lwe-UV ukwenza umaleko obunzima obuphezulu.
Amanqaku aphambili:
- I-Silicon carbide kufuneka ihlakazwe ngokulinganayo ukuphepha i-clumping echaphazela ukugudisa komhlaba.
- Ukunyangwa kwe-UV kufuna ukulawulwa kwamandla kunye nobude be-UV (ngokuqhelekileyo imizuzwana emi-3-5).

3. Ukuprintwa koMaleko wokuhombisa
- Indlela:
- Sebenzisa itekhnoloji yoshicilelo lwegravure ukuprinta iipateni zamaplanga/zezinkozo zamatye kwifilimu yePVC.
-Ezinye iimveliso ezikumgangatho ophezulu zisebenzisa itekhnoloji yokufaka i-3D ngaxeshanye ukufezekisa ukuthungwa okuhambelanayo.
4. Ukwenziwa kweSubstrate
-I Substrate yePVC eQinaneyo:
- I-PVC powder, i-calcium carbonate filler, kunye ne-plasticizer ixutywe kwi-mixer yangaphakathi kwaye ifakwe kwi-calender kumaphepha.
-I Substrate yePVC enegwebu:
- I-agent ekhupha amagwebu (efana ne-AC ye-foaming agent) yongezwa, kwaye i-foaming iqhutywe kwiqondo lokushisa eliphezulu ukuze yenze isakhiwo se-porous, ukuphucula ukuvakalelwa kweenyawo.

5. Inkqubo yokuLamination
-Hot Press Lamination:

1. Umaleko ongagugiyo, umaleko wokuhombisa, kunye ne-substrate layer zipakishwe ngokulandelelana.

2. Iingqimba zixinzelelwe ndawonye phantsi kweqondo lokushisa eliphezulu (160-180 ° C) kunye noxinzelelo oluphezulu (10-15 MPa).

-Ukupholisa kunye nokuBumba:
- Ishiti lipholiswa ngeerola zamanzi abandayo kwaye lisikwe kwiisayizi eziqhelekileyo (umzekelo, ii-1.8mx 20m rolls okanye 600x600mm sheets).

6. Unyango loMphezulu
-Ukufakwa kwe-UV: Ukusetyenziswa kwesibini kwevanishi ye-UV yongeza ukuqaqamba kunye nokumelana namabala.

- Unyango lwe-Antibacterial: I-coating ye-ion yesilivere ye-medical-grade yongezwa.
III. Amanqaku oLawulo loMgangatho aPhambili
1. Ukuchaswa kwe-Abrasion: Inqanaba lokumelana ne-abrasion lichongwa ngumxholo we-carborundum kunye nobukhulu be-particle (kufuneka idlule uvavanyo lwe-EN 660-2).
2. Ukumelana nokutyibilika: Uyilo lokwakheka komphezulu kufuneka luhlangabezane ne-R10 okanye imigangatho ephezulu yokumelana nokutyibilika.
3. Ukukhuselwa kwendalo: Ukuvavanywa kwimida ye-phthalates (6P) kunye neentsimbi ezinzima (REACH).
4. Ukuzinza kwe-Dimensional: I-glass fiber layer iyanciphisa ukwanda kwe-thermal kunye nokunciphisa (i-shrinkage ≤ 0.3%).
IV. Izixhobo kunye neendleko
-Isixhobo esiPhambili: Umxube wangaphakathi, iKhalenda, iGravure Printing Press, umatshini wokunyanga we-UV, iHot Press.
V. Iimeko zeSicelo
- Imizi-mveliso: Iindawo zokugcina iimpahla kunye neeworkshops (ukumelana ne-forklift).
- Unyango: Amagumbi okuSebenza kunye neeLebhu (iimfuno ze-antibacterial).
- URhwebo: Iivenkile ezinkulu kunye neeGym (iindawo ezinabantu abaninzi betrafikhi ezinezakhiwo ezichasene nokutyibilika).
Ukulungiselela ukulungelelaniswa okungaphezulu (umzekelo, ukuphucula i-elasticity okanye ukunciphisa iindleko), umlinganiselo we-plasticizer unokulungelelaniswa okanye uhlaziywe kwakhona i-PVC inokongezwa (ukunikela ingqalelo kwibhalansi yokusebenza).